AI and Humanoids

Elon Musk's next moonshot: The $20B "largest chip manufacturing facility ever"

Elon Musk's next moonshot: The $20B "largest chip manufacturing facility ever"
With Terafab, Musk wants to create the largest chip manufacturing facility ever
With Terafab, Musk wants to create the largest chip manufacturing facility ever
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With Terafab, Musk wants to create the largest chip manufacturing facility ever
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With Terafab, Musk wants to create the largest chip manufacturing facility ever
Elon Musk estimates we'll soon need billions of humanoid robots – like Tesla's Optimus – and Terafab can supply the AI chips to power them
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Elon Musk estimates we'll soon need billions of humanoid robots – like Tesla's Optimus – and Terafab can supply the AI chips to power them
Tesla's Full Self-Driving tech has been promised in private vehicles and robotaxis for years, but it's not 'fully' here yet
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Tesla's Full Self-Driving tech has been promised in private vehicles and robotaxis for years, but it's not 'fully' here yet
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Elon Musk has previously promised the arrival of fully autonomous Teslas and ultrafast Hyperloop transport – both of which are yet to materialize. For his next trick, the galaxy's richest earthling plans to build an enormous chip manufacturing plant that will positively dwarf every other such facility on the planet.

Musk believes that scaling computing power is the path to solving complex physics challenges, accelerating humanity's future, and becoming a multi-planet species.

To that end, Terafab is a joint venture between his firms Tesla, SpaceX, and xAI, to create the largest end-to-end chip design and manufacturing facility. This will kick off at the Advanced Technology Fab in Austin, Texas, which is home to Tesla's headquarters.

TERAFAB

The idea is to produce about 50 times the quantity of chips specifically for AI applications that all of the world's major manufacturers (like TSMC and Samsung) make annually. Musk estimates that's just about 20 GW of compute – so Terafab, as the name suggests will aim to hit 1 terawatt of compute with its chips.

The project is expected to cost upward of US$20 billion, and will produce two types of chips. Chip design, lithography, fabrication, memory production, packaging, and testing will all happen under one roof, which Musk notes hasn't happened before. Tesla notes it'll work on 2-nm process technology, which means it's got its sights set on the most advanced techniques for building highly efficient chips possible.

The first will power Tesla's self-driving vehicle tech in its cars and robotaxis, as well as the brains in its Optimus humanoid robots for helping out around the house and in industrial applications.

Elon Musk estimates we'll soon need billions of humanoid robots – like Tesla's Optimus – and Terafab can supply the AI chips to power them
Elon Musk estimates we'll soon need billions of humanoid robots – like Tesla's Optimus – and Terafab can supply the AI chips to power them

The second will be built for use in space – a more difficult environment to run reliably over time – to expand AI computing resources in orbital data centers (which SpaceX announced it's getting into last month, as it merges with xAI). Compute in space should also help further harness the power of the Sun with next-gen energy systems. Musk believes it'll be possible – and cheaper – in just two or three years to launch AI chips into space and run them in satellites up there.

He estimates that we'll soon need up to 10 billion robots a year, and then you've got all those satellite data centers. That means Terafab is targeting production numbers of several billion high-end AI chips annually, starting with small batches this year and ramping up volume in 2027.

This all sounds terrific, Elon. The trouble is, it's all astronomically difficult, and quite likely impossible. Building out a state-of-the-art chip fabrication facility will cost billions of dollars and take years before you can even get started producing anything – and that applies to companies that have extensive experience doing this sort of thing.

That's because constructing the facility, with its complex physical infrastructure like cleanrooms and high-end air filtration and chemical handling systems, takes a lot of time to build in the first place. You also need time to perfect the chip architecture and manufacturing processes, and you need to build an incredibly skilled team to nail it at scale. Musk is promising all this with a brand new moonshot.

Tesla's Full Self-Driving tech has been promised in private vehicles and robotaxis for years, but it's not 'fully' here yet
Tesla's Full Self-Driving tech has been promised in private vehicles and robotaxis for years, but it's not 'fully' here yet

I can appreciate that ambitious plans demand you to dream big and aim for the stratosphere and all that. But a lot of what we're hearing in the Terafab pitch is already known to be challenging; getting anywhere close to achieving a fraction of the stipulated production goals in Musk's proposed time frame is wishful thinking. Color me skeptical as hell – and let me know what you make of it in the comments.

Source: SpaceX / X

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13 comments
13 comments
Tristan P
Maybe this has been in the pipeline for years? If no, I'd agree the timeline seems a tad more air than substance.
BeeCurious
Thank you for the dose of healthy scepticism. Musk gets away with a lot of outright lies and too much of a free run in the press usually.
guzmanchinky
Love him or hate him (I fall into the latter), he did turn a startup ev company into a world leader, and everyone said you can never beat the legacy automakers at that game... And SpaceX.
TechGazer
Are we getting to the point where technology is advancing too fast for production to keep up? By the time the first of these planned chips come off the line, customers will lack enthusiasm for signing contracts, because they've been hearing about the 1 nm spintronic chips that promise 100x the performance. Is "one big fab" the right approach?
Global
Wait what!!!Elon Musk estimates we'll soon need billions of humanoid robots – like Tesla's Optimus, what about the billions of humans? Oh never mind, that total is in real jeopardy, at the moment. But I can see why one would want to get off this planet...
paul314
I wonder how long till the next announcement of something to goose his stock price.
Neutrino23
He’ll need radiation hardened electronics for the data centers in space. These are quite different from ordinary electronics. They cost more, they are not as dense and exposure to radiation in space can shorten the lifetime of the devices. Not to mention they’ll need some sort of active cooling to make these things produce at high throughput. All of this adds weight and cost and now you need maintenance. Maybe that is what the robots are for? This is all beyond far fetched.
Alan
There are billions of people and the robots will be taking care of us. So of course we will need billions of robots. Read the famous SF book from around 1949 called 'The Humanoids' by Jack Williamson.
Busa10
Why do so many people hate Elon? His companies employ over 140,000 people. He is an optimist and one hell of an engineer. It must be pure jealousy. He says what he thinks and eventually does what he says. God bless him.
Busa10
If anyone can do it, Elon can. His time estimates are optimistic, but that man goes after it in spite of the haters. We're blessed to have him on our side of civilization.
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